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Outdoor cameras are essential for enhancing the security and monitoring of outdoor spaces.
These devices are designed to withstand various weather conditions, ensuring reliable performance in rain, snow, and extreme temperatures.
How to Prevent Warping and Deformation in Large and Thin-walled Shell Parts During CNC Machining?
Large, thin-walled shell parts are easy to warp and deform during machining. In this article, we will introduce a heat sink case of large and thin-walled parts to discuss the problems in the regular machining process. In addition, we also provide an optimized process and fixture solution. Let’s get to it! The case is about a shell part made of AL6061-T6 material. Here are its exact dimensions. Overall Dimension: 455*261.5*12.5mmSupport Wall Thickness: 2.5mmHeat Sink Thickness: 1.5mmHe...

How to Determine the Rotation Center of Rotary When Operating a 4-axis CNC Machine?
Nowadays, a four-axis rotary table is a common piece of equipment in the machine shop. In order to complete the machining of multiple faces in one coordinate, the programming coordinates must be synchronized with the coordinates of the rotary table. In this article, we will share a method to determine the rotation center of a 4-axis rotary table.Here, we show a 4-axis rotary table that rotates around the X-axis of a machine tool, where the axis of rotation is called the A-axis. In a word,...

Causes and Solutions for Tool Marks in Machining Metal
Precision metal parts are often manufactured using various precision machining technologies, with CNC machining being a common method. Usually, precision parts typically demand high standards for both dimensions and appearance. Therefore, when using CNC machining metals such as aluminum and copper, the occurrence of tool marks and lines on the finished product’s surface is a concern. This article discusses the reasons that cause tool marks and lines during the machining of metal products....

How to Avoid Machine Collision in the Machining Process?
Machine collision has always been an inevitable challenge in prototype and part machining. Operator errors, such as failing to perform tool settings, can lead to crashes. It will result in broken tools, scrapped workpieces, and reordering and reprocessing materials. In addition, without the automatic tool setter, manual tool setting when entering Z-value data error can also cause machine collision. In this article, we will share our summarized experiences to help you avoid this issue. Bef...

How to Machine Polyhedral Aluminum Parts by Designing Process Routes and Fixture?
In the field of machining and manufacturing, selecting the appropriate machining strategy is important for improving production efficiency. In common, the polyhedral machined parts have complex geometries and tight tolerance requirements. So how choosing a suitable processing route for machining such parts requires comprehensive considerations. In this article, Washxing provides an analysis of different process routes for polyhedral aluminum parts and compares the 3+2-axis CNC machining a...

CNC Machining Design for Manufacturing: Expert Technical Guide
Efficient CNC design is key to balancing functionality, cost, and production efficiency. By following these guidelines, you can avoid common design challenges, improve manufacturability, and streamline the production process. From minimizing thin walls and deep cavities to setting reasonable tolerances, each recommendation in this solution helps simplify machining while ensuring quality. Let’s get to it!The depth of cavities and grooves is typically limited by the cutting tool diameter us...

Bridge Production and Manufacturing: Key Stages and Benefits
Adopting a final production process often involves numerous trials and failures, particularly during prototyping or low-volume production. Companies may temporarily select a production method until they are confident in their approach. Bridge production refers to this temporary strategy, enabling continued operations while a more reliable manufacturing process is developed. Understanding bridge production is crucial for enhancing product development and expediting operations. This article...

Step Turning vs. Taper Turning: What’re the Differences?
Turning is a fundamental machining operation that has supported the manufacturing industry for centuries. It continues to evolve and is a core manufacturing technique to this day. This article will discuss two types of turning operations: step turning vs taper turning. We will explore the step process and taper turning process and explain their differences.Turning is essentially a cutting operation where a sharp cutting tool shapes a rotating workpiece by removing material from its surfa...
