{"id":5844,"date":"2025-06-04T11:38:03","date_gmt":"2025-06-04T03:38:03","guid":{"rendered":"http:\/\/www.washxing.com\/?p=5844"},"modified":"2025-06-04T11:38:03","modified_gmt":"2025-06-04T03:38:03","slug":"how-to-avoid-machine-collision-in-the-machining-process","status":"publish","type":"post","link":"https:\/\/www.washxing.com\/es_mx\/how-to-avoid-machine-collision-in-the-machining-process\/","title":{"rendered":"\u00bfC\u00f3mo evitar la colisi\u00f3n de m\u00e1quinas en el proceso de mecanizado?"},"content":{"rendered":"<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"background-color:#ffffff;padding-bottom:30px;padding-top:30px;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"\">\n<div class=\"wp-block-column block_layout_in\"><header class=\"post_title_head\" ><div class=\"title\"><h1 class=\"h1title\" style=\"font-size:22px;color:#1c1c1c;\"> \u00bfC\u00f3mo evitar la colisi\u00f3n de m\u00e1quinas en el proceso de mecanizado? <\/h1><\/div><div class=\"description\"style=\"background-color:#ffffff;\"><time style=\"color:#dd9933;\"><i class=\"fa fa-calendar\"><\/i>4 de junio de 2025<\/time><span style=\"color:#dd9933;\"><i class=\"fa fa-folder\"><\/i><a style=\"color:#dd9933;\" href=\"https:\/\/www.washxing.com\/es_mx\/category\/resources\/case-studies\/\">Casos pr\u00e1cticos<\/a> <a style=\"color:#dd9933;\" href=\"https:\/\/www.washxing.com\/es_mx\/category\/resources\/\">Recursos<\/a> <\/span> <span style=\"color:#dd9933;\"><i class=\"fa fa-eye\"><\/i>3778<\/span><\/div><\/header>\n\n\n<div class=\"wp-block-themepark-block-themepark-xian theme_fang_out\" style=\"text-align:left;\"><div class=\"fangbox\" style=\"width:100%;height:1px;background-color:#666666;\"><\/div><\/div>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:29px;text-indent:2em;color:#666666;\">\n<div class=\"wp-block-column\"><div class=\"elementor-element elementor-element-55dcfc9 elementor-widget elementor-widget-text-editor\" data-id=\"55dcfc9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n<div class=\"elementor-widget-container\">\n<p>Machine collision has always been an inevitable challenge in prototype and part machining. Operator errors, such as failing to perform tool settings, can lead to crashes. It will result in broken tools, scrapped workpieces, and reordering and reprocessing materials.<\/p>\n<p>In addition, without the automatic tool setter, manual tool setting when entering Z-value data error can also cause machine collision. In this article, we will share our summarized experiences to help you avoid this issue.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-52935\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/broken-workpiece-optimized.jpg\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/broken-workpiece-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/broken-workpiece-300x178-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/broken-workpiece-150x89-optimized.jpg 150w\" alt=\"broken workpiece\" width=\"600\" height=\"355\" \/><\/p>\n<h2>Three Main Causes Of Machine Crashes<\/h2>\n<p>Before understanding how to avoid workpiece damage caused by machine collision, it is essential to understand the main reasons behind them.<\/p>\n<h3>Toolpath Issues By Programming Engineers<\/h3>\n<p>The CNC programming software MasterCam uses a method of adopting elements of surfaces and lines for machining. If the auxiliary surfaces are not fully enclosed and have missing areas, there is a risk of machine collision. However, these risks can be identified through computer-simulated machining verification, which can check for overcuts on the workpiece to avoid the risk.<\/p>\n<h3>CNC Operator\u2019s Operational Issues<\/h3>\n<p>There are commonly three setting problems that will cause the crashing.<\/p>\n<ul>\n<li><strong>Calling the Wrong Program for Machining<\/strong>: CNC machine operations are controlled by program instructions. When calling a program for machining, the operator must verify that the program name, tools, and clamping lengths match the program sheet.<\/li>\n<li><strong>Calling the Wrong Coordinate<\/strong>: Sometimes, multiple workpieces are machined simultaneously on a CNC machine, there are multiple coordinates such as G54 and G56. Therefore, Calling the wrong coordinate can also lead to machine collision.<\/li>\n<li><strong>Missing Tool Setting or Incorrect Z-Value Data Entry<\/strong>: After the program starts, the tool movement needs to match the actual position of the tool tip with the Z-value data displayed on the machine screen. If there is a significant discrepancy between them, the machining process should be immediately stopped to recheck the program and tool setting data for errors.<\/li>\n<\/ul>\n<h3>Mechanical Failures or Tool Holder Wear<\/h3>\n<p>While the probability of this happening is low with regular maintenance and care of equipment and tools, it can still lead to tool drops and crashes during machining.<\/p>\n<h2>How To Prevent Machine Collision Using Trial Cutting Methods?<\/h2>\n<p>After understanding the main causes of machine collision, it should implement effective preventive measures. In this section, we will focus on how to adopt trial-cutting methods to avoid machine collision when tool setting is missed or Z-value data entry errors occur.<\/p>\n<h3>Trial Cutting Method for Workpieces with Frames<\/h3>\n<p>When a workpiece has a frame, the boundary line is typically used for trial cutting. As shown in the figure, the yellow line represents the boundary line, and only a short distance needs to be trial cut.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-52936 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-optimized.jpg\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-300x179-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-150x89-optimized.jpg 150w\" alt=\"trial cutting method\" width=\"600\" height=\"357\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-300x179-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-150x89-optimized.jpg 150w\" data-sizes=\"(max-width: 600px) 100vw, 600px\" data-ll-status=\"loaded\" \/><\/p>\n<p>In the trial cutting process, the Z-value height should be the same as the border height. With a 200mm straight distance and a feed rate of 3000F\/MIN, the trial machining time is 4 seconds, plus about 2 seconds for lowering and raising the tool, totaling around 6 seconds.<\/p>\n<p>The above is a simple method that uses the same spot for trial cutting with each tool. So it is only to verify if the tool setting is too deep, avoiding overcutting or crashing.<\/p>\n<h3>Trial Cutting in Different Machining Areas<\/h3>\n<p>In most cases, except for face sweeping tools, each machining tool should perform trial machining in different areas. In the trial cutting process, the machining depth can be set to the frame plane -0.02MM. If the tool setting is correct, a slight machining mark will be visible after trial machining; if too deep, a more profound mark will appear; if too high, no mark will be seen.<\/p>\n<p>Since this method relies on visual judgment, the error margin is estimated to be 0.05-0.1MM. Unlike using the same spot for trial cutting with each tool, this method checks if the tool setting is too high.<\/p>\n<p>As the marked number in the above figure, the number of trial cuts can be adjusted based on the number of machining tools. However, each trial cut requires a manual judgment, taking about 2 minutes per trial, making it unsuitable for mass production.<\/p>\n<h3>Face Sweeping Machining for Workpieces with Frames<\/h3>\n<p>For parts with borders that require face machining, the first face sweeping tool does not need trial machining as its starting point is outside the workpiece.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-52937 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-optimized.jpg\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-300x182-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-150x91-optimized.jpg 150w\" alt=\"cutting tool path\" width=\"600\" height=\"364\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-300x182-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-150x91-optimized.jpg 150w\" data-sizes=\"(max-width: 600px) 100vw, 600px\" data-ll-status=\"loaded\" \/><\/p>\n<h3>Trial Cutting for Workpieces without Frames<\/h3>\n<p>For workpieces without frames, such as those needing re-machining after 3-axis processing of both front and back sides. The trial cutting is done on the positioning reference or fixed block to avoid machine collision.<\/p>\n<\/div>\n<\/div>\n\n<\/div>\n<\/div>\n<\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>\n\n\n\n<p><\/p>\n\n\n\n<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"background-color:#ffffff;padding-bottom:30px;padding-top:30px;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"\">\n<div class=\"wp-block-column block_layout_in\">\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:12px;line-height:20px;padding:1px 10px 4px 10px;\">\n<div class=\"wp-block-column\">\n<h2 class=\"wp-block-heading has-text-align-left has-black-color has-text-color has-link-color has-medium-font-size wp-elements-03e3bd26e3714570f9cb9e0c231642cf\">Recomendaciones <\/h2>\n\n\n\n<p class=\"has-text-align-center has-monte-white-color has-text-color has-link-color has-normal-font-size wp-elements-a419f2b814e1bdd68ac5a703475046d3\"><\/p>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-xian theme_fang_out\" style=\"text-align:left;padding-top:8px;padding-bottom:33px;\"><div class=\"fangbox\" style=\"width:21px;height:4px;background-color:#f29900;\"><div class=\"bkbor\" style=\"width:218px;background-color:#f29900;\"><\/div><\/div><\/div>\n<\/div>\n<\/div>\n\n\n<div class=\"product_loop  radius   mian_loop\" id=\"pro_list_2\"><div class=\"product_post  dbms h_w\" ><div class=\"product_info\"><h3 class=\"pro_title date-title-box\"><a href=\"https:\/\/www.washxing.com\/es_mx\/bridge-production-and-manufacturing-key-stages-and-benefits\/\"><div class=\"date-title\"><time><span>04<\/span><span>2025.06<\/span> <\/time><span class=\"tittext\">Producci\u00f3n y fabricaci\u00f3n de puentes: Etapas clave y ventajas<\/span>   <\/div><\/a><\/h3><p class=\"des\">La adopci\u00f3n de un proceso de producci\u00f3n final suele implicar numerosos ensayos y fracasos, sobre todo durante la creaci\u00f3n de prototipos o la producci\u00f3n de bajo volumen. Las empresas pueden seleccionar temporalmente un m\u00e9todo de producci\u00f3n hasta que conf\u00eden en su enfoque. La producci\u00f3n puente se refiere a esta estrategia temporal, que permite continuar las operaciones mientras se desarrolla un proceso de fabricaci\u00f3n m\u00e1s fiable. Comprender la producci\u00f3n puente es crucial para mejorar el desarrollo de productos y agilizar las operaciones. Este art\u00edculo...<\/p><a href=\"https:\/\/www.washxing.com\/es_mx\/bridge-production-and-manufacturing-key-stages-and-benefits\/\" class=\"product_pic postatty\" style=\"max-height:149px;\"\"><img loading=\"lazy\" decoding=\"async\" class=\"lazyload\"  src=\"https:\/\/www.washxing.com\/wp-content\/themes\/smartenterprise\/images\/loadings.png\"data-src=\"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/bridge-production-optimized.webp\" width=\"800\" height=\"400\" alt=\"Producci\u00f3n y fabricaci\u00f3n de puentes: Etapas clave...\" title=\"Producci\u00f3n y fabricaci\u00f3n de puentes: Etapas clave...\"\/><\/a><\/div><\/div><div class=\"product_post  dbms h_w\" ><div class=\"product_info\"><h3 class=\"pro_title date-title-box\"><a href=\"https:\/\/www.washxing.com\/es_mx\/what-is-sfm-a-complete-guide-to-surface-feet-per-minute-in-machining\/\"><div class=\"date-title\"><time><span>16<\/span><span>2025.05<\/span> <\/time><span class=\"tittext\">Tolerancia de ajuste a presi\u00f3n: Definici\u00f3n, pr\u00e1cticas y c\u00e1lculo<\/span>   <\/div><\/a><\/h3><p class=\"des\">The manufacturing industry is highly precision-centric, where even the slightest of margins can create huge differences in product quality, cost, and utility. This article discusses the topic of press fitting, where a few micrometers of deviation dictates the criterion for part failure. So, what is press fit and, the factors influencing press fit tolerancing, and present an example of a press fit calculator. We will also share some key tips to keep in mind while designing components for p&#8230;<\/p><a href=\"https:\/\/www.washxing.com\/es_mx\/what-is-sfm-a-complete-guide-to-surface-feet-per-minute-in-machining\/\" class=\"product_pic postatty\" style=\"max-height:149px;\"\"><img loading=\"lazy\" decoding=\"async\" class=\"lazyload\"  src=\"https:\/\/www.washxing.com\/wp-content\/themes\/smartenterprise\/images\/loadings.png\"data-src=\"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/05\/IMG_9307-1024x683.jpg\" width=\"1024\" height=\"683\" alt=\"Tolerancia de ajuste a presi\u00f3n: Definici\u00f3n, pr\u00e1cticas y...\" title=\"Tolerancia de ajuste a presi\u00f3n: Definici\u00f3n, pr\u00e1cticas y...\"\/><\/a><\/div><\/div><div class=\"product_post  dbms h_w\" ><div class=\"product_info\"><h3 class=\"pro_title date-title-box\"><a href=\"https:\/\/www.washxing.com\/es_mx\/what-is-sfm-a-complete-guide-to-surface-feet-per-minute-in-machining-3\/\"><div class=\"date-title\"><time><span>16<\/span><span>2025.05<\/span> <\/time><span class=\"tittext\">Types Of Milling Explained: Know All Milling Operations<\/span>   <\/div><\/a><\/h3><p class=\"des\">Milling is inarguably the backbone of the manufacturing industry, playing a direct role in high-quality production in industries including aerospace, automotive, medical, and defense. Milling operations are highly versatile and capable of handling complex geometries with precision and speed. In this article, we will discuss the fundamentals of CNC milling and explain various milling operations, helping to choose the right milling type for your applications.Milling is a machining process t&#8230;<\/p><a href=\"https:\/\/www.washxing.com\/es_mx\/what-is-sfm-a-complete-guide-to-surface-feet-per-minute-in-machining-3\/\" class=\"product_pic postatty\" style=\"max-height:149px;\"\"><img loading=\"lazy\" decoding=\"async\" class=\"lazyload\"  src=\"https:\/\/www.washxing.com\/wp-content\/themes\/smartenterprise\/images\/loadings.png\"data-src=\"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/05\/DM_20250522182454_001.jpg\" width=\"800\" height=\"400\" alt=\"Types Of Milling Explained: Know All Milling Op...\" title=\"Types Of Milling Explained: Know All Milling Op...\"\/><\/a><\/div><\/div><div class=\"product_post  dbms h_w\" ><div class=\"product_info\"><h3 class=\"pro_title date-title-box\"><a href=\"https:\/\/www.washxing.com\/es_mx\/how-to-determine-the-rotation-center-of-rotary-when-operating-a-4-axis-cnc-machine\/\"><div class=\"date-title\"><time><span>04<\/span><span>2025.06<\/span> <\/time><span class=\"tittext\">\u00bfC\u00f3mo determinar el centro de rotaci\u00f3n de rotaci\u00f3n al operar una m\u00e1quina CNC de 4 ejes?<\/span>   <\/div><\/a><\/h3><p class=\"des\">Hoy en d\u00eda, una mesa giratoria de cuatro ejes es un equipo habitual en el taller de mecanizado. Para completar el mecanizado de m\u00faltiples caras en una sola coordenada, las coordenadas de programaci\u00f3n deben estar sincronizadas con las coordenadas de la mesa giratoria. En este art\u00edculo, compartiremos un m\u00e9todo para determinar el centro de rotaci\u00f3n de una mesa giratoria de 4 ejes.Aqu\u00ed, mostramos una mesa giratoria de 4 ejes que gira alrededor del eje X de una m\u00e1quina herramienta, donde el eje de rotaci\u00f3n se denomina eje A. En una palabra,...<\/p><a href=\"https:\/\/www.washxing.com\/es_mx\/how-to-determine-the-rotation-center-of-rotary-when-operating-a-4-axis-cnc-machine\/\" class=\"product_pic postatty\" style=\"max-height:149px;\"\"><img loading=\"lazy\" decoding=\"async\" class=\"lazyload\"  src=\"https:\/\/www.washxing.com\/wp-content\/themes\/smartenterprise\/images\/loadings.png\"data-src=\"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604114642_001.jpg\" width=\"801\" height=\"400\" alt=\"C\u00f3mo determinar el centro de rotaci\u00f3n de ...\" title=\"C\u00f3mo determinar el centro de rotaci\u00f3n de ...\"\/><\/a><\/div><\/div><\/div><\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":5874,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"themepark_post_bcolor":"#f5f5f5","themepark_post_width":"1022px","themepark_post_img":"","themepark_post_img_po":"left","themepark_post_img_re":false,"themepark_post_img_cover":false,"themepark_post_img_fixed":false,"themepark_post_hide_title":true,"themepark_post_main_b":"#f5f5f5","themepark_post_main_p":100,"themepark_paddingblock":true,"footnotes":""},"categories":[33,7],"tags":[],"class_list":["post-5844","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies","category-resources"],"metadata":{"themepark_post_bcolor":["#f5f5f5"],"themepark_post_width":["1022px"],"themepark_post_img_po":["left"],"themepark_post_main_b":["#f5f5f5"],"themepark_post_main_p":["100"],"themepark_auto_metas":["a:1:{s:6:\"ector0\";s:7609:\"<div class=\"elementor-element elementor-element-55dcfc9 elementor-widget elementor-widget-text-editor\" data-id=\"55dcfc9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\r\n<div class=\"elementor-widget-container\">\r\n\r\nMachine collision has always been an inevitable challenge in prototype and part machining. Operator errors, such as failing to perform tool settings, can lead to crashes. It will result in broken tools, scrapped workpieces, and reordering and reprocessing materials.\r\n\r\nIn addition, without the automatic tool setter, manual tool setting when entering Z-value data error can also cause machine collision. In this article, we will share our summarized experiences to help you avoid this issue.\r\n\r\n<img class=\"alignnone size-full wp-image-52935\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/broken-workpiece-optimized.jpg\" sizes=\"(max-width: 600px) 100vw, 600px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/broken-workpiece-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/broken-workpiece-300x178-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/broken-workpiece-150x89-optimized.jpg 150w\" alt=\"broken workpiece\" width=\"600\" height=\"355\" \/>\r\n<h2>Three Main Causes Of Machine Crashes<\/h2>\r\nBefore understanding how to avoid workpiece damage caused by machine collision, it is essential to understand the main reasons behind them.\r\n<h3>Toolpath Issues By Programming Engineers<\/h3>\r\nThe CNC programming software MasterCam uses a method of adopting elements of surfaces and lines for machining. If the auxiliary surfaces are not fully enclosed and have missing areas, there is a risk of machine collision. However, these risks can be identified through computer-simulated machining verification, which can check for overcuts on the workpiece to avoid the risk.\r\n<h3>CNC Operator\u2019s Operational Issues<\/h3>\r\nThere are commonly three setting problems that will cause the crashing.\r\n<ul>\r\n \t<li><strong>Calling the Wrong Program for Machining<\/strong>: CNC machine operations are controlled by program instructions. When calling a program for machining, the operator must verify that the program name, tools, and clamping lengths match the program sheet.<\/li>\r\n \t<li><strong>Calling the Wrong Coordinate<\/strong>: Sometimes, multiple workpieces are machined simultaneously on a CNC machine, there are multiple coordinates such as G54 and G56. Therefore, Calling the wrong coordinate can also lead to machine collision.<\/li>\r\n \t<li><strong>Missing Tool Setting or Incorrect Z-Value Data Entry<\/strong>: After the program starts, the tool movement needs to match the actual position of the tool tip with the Z-value data displayed on the machine screen. If there is a significant discrepancy between them, the machining process should be immediately stopped to recheck the program and tool setting data for errors.<\/li>\r\n<\/ul>\r\n<h3>Mechanical Failures or Tool Holder Wear<\/h3>\r\nWhile the probability of this happening is low with regular maintenance and care of equipment and tools, it can still lead to tool drops and crashes during machining.\r\n<h2>How To Prevent Machine Collision Using Trial Cutting Methods?<\/h2>\r\nAfter understanding the main causes of machine collision, it should implement effective preventive measures. In this section, we will focus on how to adopt trial-cutting methods to avoid machine collision when tool setting is missed or Z-value data entry errors occur.\r\n<h3>Trial Cutting Method for Workpieces with Frames<\/h3>\r\nWhen a workpiece has a frame, the boundary line is typically used for trial cutting. As shown in the figure, the yellow line represents the boundary line, and only a short distance needs to be trial cut.\r\n\r\n<img class=\"alignnone size-full wp-image-52936 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-optimized.jpg\" sizes=\"(max-width: 600px) 100vw, 600px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-300x179-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-150x89-optimized.jpg 150w\" alt=\"trial cutting method\" width=\"600\" height=\"357\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-300x179-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/trial-cutting-method-150x89-optimized.jpg 150w\" data-sizes=\"(max-width: 600px) 100vw, 600px\" data-ll-status=\"loaded\" \/>\r\n\r\nIn the trial cutting process, the Z-value height should be the same as the border height. With a 200mm straight distance and a feed rate of 3000F\/MIN, the trial machining time is 4 seconds, plus about 2 seconds for lowering and raising the tool, totaling around 6 seconds.\r\n\r\nThe above is a simple method that uses the same spot for trial cutting with each tool. So it is only to verify if the tool setting is too deep, avoiding overcutting or crashing.\r\n<h3>Trial Cutting in Different Machining Areas<\/h3>\r\nIn most cases, except for face sweeping tools, each machining tool should perform trial machining in different areas. In the trial cutting process, the machining depth can be set to the frame plane -0.02MM. If the tool setting is correct, a slight machining mark will be visible after trial machining; if too deep, a more profound mark will appear; if too high, no mark will be seen.\r\n\r\nSince this method relies on visual judgment, the error margin is estimated to be 0.05-0.1MM. Unlike using the same spot for trial cutting with each tool, this method checks if the tool setting is too high.\r\n\r\nAs the marked number in the above figure, the number of trial cuts can be adjusted based on the number of machining tools. However, each trial cut requires a manual judgment, taking about 2 minutes per trial, making it unsuitable for mass production.\r\n<h3>Face Sweeping Machining for Workpieces with Frames<\/h3>\r\nFor parts with borders that require face machining, the first face sweeping tool does not need trial machining as its starting point is outside the workpiece.\r\n\r\n<img class=\"alignnone size-full wp-image-52937 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-optimized.jpg\" sizes=\"(max-width: 600px) 100vw, 600px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-300x182-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-150x91-optimized.jpg 150w\" alt=\"cutting tool path\" width=\"600\" height=\"364\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-optimized.jpg 600w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-300x182-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/06\/cutting-tool-path-150x91-optimized.jpg 150w\" data-sizes=\"(max-width: 600px) 100vw, 600px\" data-ll-status=\"loaded\" \/>\r\n<h3>Trial Cutting for Workpieces without Frames<\/h3>\r\nFor workpieces without frames, such as those needing re-machining after 3-axis processing of both front and back sides. The trial cutting is done on the positioning reference or fixed block to avoid machine collision.\r\n\r\n<\/div>\r\n<\/div>\";}"],"themepark_seo_title":[""],"themepark_seo_description":[""],"themepark_seo_keyword":[""],"_thumbnail_id":["5874"],"_autoid":["2"],"_blocktemname":["\u535a\u5ba2\u8be6\u60c5\u6a21\u677f"],"views":["3778"],"themepark_post_hide_title":["1"],"themepark_paddingblock":["1"],"_trp_automatically_translated_slug_ar":["\u0643\u064a\u0641\u064a\u0629-\u062a\u062c\u0646\u0628-\u062a\u0635\u0627\u062f\u0645-\u0627\u0644\u0645\u0627\u0643\u064a\u0646\u0629-\u0641\u064a-\u0639\u0645\u0644\u064a\u0629-\u0627\u0644\u062a"]},"medium_url":"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604113746_001-300x150.jpg","thumbnail_url":"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604113746_001-150x150.jpg","full_url":"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604113746_001.jpg","_links":{"self":[{"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/posts\/5844","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/comments?post=5844"}],"version-history":[{"count":1,"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/posts\/5844\/revisions"}],"predecessor-version":[{"id":5875,"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/posts\/5844\/revisions\/5875"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/media\/5874"}],"wp:attachment":[{"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/media?parent=5844"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/categories?post=5844"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.washxing.com\/es_mx\/wp-json\/wp\/v2\/tags?post=5844"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}