{"id":5845,"date":"2025-06-04T11:34:51","date_gmt":"2025-06-04T03:34:51","guid":{"rendered":"http:\/\/www.washxing.com\/?p=5845"},"modified":"2025-06-18T14:06:28","modified_gmt":"2025-06-18T06:06:28","slug":"how-to-machine-polyhedral-aluminum-parts-by-designing-process-routes-and-fixture","status":"publish","type":"post","link":"https:\/\/www.washxing.com\/ja\/how-to-machine-polyhedral-aluminum-parts-by-designing-process-routes-and-fixture\/","title":{"rendered":"\u52a0\u5de5\u30eb\u30fc\u30c8\u3068\u6cbb\u5177\u306e\u8a2d\u8a08\u306b\u3088\u308b\u591a\u9762\u4f53\u30a2\u30eb\u30df\u90e8\u54c1\u306e\u52a0\u5de5\u65b9\u6cd5\u3068\u306f\uff1f"},"content":{"rendered":"<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"background-color:#ffffff;padding-bottom:30px;padding-top:30px;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"\">\n<div class=\"wp-block-column block_layout_in\"><header class=\"post_title_head\" ><div class=\"title\"><h1 class=\"h1title\" style=\"font-size:22px;color:#1c1c1c;\"> \u52a0\u5de5\u30eb\u30fc\u30c8\u3068\u6cbb\u5177\u306e\u8a2d\u8a08\u306b\u3088\u308b\u591a\u9762\u4f53\u30a2\u30eb\u30df\u90e8\u54c1\u306e\u52a0\u5de5\u65b9\u6cd5\u3068\u306f\uff1f <\/h1><\/div><div class=\"description\"style=\"background-color:#ffffff;\"><time style=\"color:#dd9933;\"><i class=\"fa fa-calendar\"><\/i>6\u6708 4, 2025<\/time><span style=\"color:#dd9933;\"><i class=\"fa fa-folder\"><\/i><a style=\"color:#dd9933;\" href=\"https:\/\/www.washxing.com\/ja\/category\/resources\/case-studies\/\">\u30b1\u30fc\u30b9\u30b9\u30bf\u30c7\u30a3<\/a> <a style=\"color:#dd9933;\" href=\"https:\/\/www.washxing.com\/ja\/category\/resources\/\">\u30ea\u30bd\u30fc\u30b9<\/a> <\/span> <span style=\"color:#dd9933;\"><i class=\"fa fa-eye\"><\/i>3753<\/span><\/div><\/header>\n\n\n<div class=\"wp-block-themepark-block-themepark-xian theme_fang_out\" style=\"text-align:left;\"><div class=\"fangbox\" style=\"width:100%;height:1px;background-color:#666666;\"><\/div><\/div>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:16px;line-height:29px;text-indent:2em;color:#666666;\">\n<div class=\"wp-block-column\"><div class=\"elementor-element elementor-element-55dcfc9 elementor-widget elementor-widget-text-editor\" data-id=\"55dcfc9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n<div class=\"elementor-widget-container\">\n<p>In the field of machining and manufacturing, selecting the appropriate machining strategy is important for improving production efficiency. In common, the polyhedral machined parts have complex geometries and tight tolerance requirements. So how choosing a suitable processing route for machining such parts requires comprehensive considerations.<\/p>\n<p>In this article, Washxing provides an analysis of different process routes for polyhedral aluminum parts and compares the 3+2-axis CNC machining and 3-axis CNC machining methods. We also highlight its fixture design considerations. Let\u2019s get into it.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-53347\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/aluminum-polyhedral-part-drawing-optimized.jpg\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/aluminum-polyhedral-part-drawing-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/aluminum-polyhedral-part-drawing-300x213-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/aluminum-polyhedral-part-drawing-150x106-optimized.jpg 150w\" alt=\"aluminum polyhedral part drawing\" width=\"700\" height=\"496\" \/><\/p>\n<h2>Product Introduction<\/h2>\n<p>The product is a precision aluminum polyhedral component used in semiconductor equipment, with a production quantity of 800 pieces. Due to the need for assembly with other parts, it requires high dimensional tolerances, especially for hole tolerances and geometric tolerances. Additionally, these machined parts require black anodizing to prevent oxidation and improve wear resistance.<\/p>\n<h2>Key Dimensions Machining Requirements<\/h2>\n<ul>\n<li>Flatness: 0.01;<\/li>\n<li>Two \u22052.3+0.015mm precision holes, with a positional tolerance of 0.05mm;<\/li>\n<li>Two \u22053.5+0.015mm precision holes, with a positional tolerance of 0.05mm;<\/li>\n<li>Two \u22052.5+0.015mm precision holes, with a positional tolerance of 0.05mm;<\/li>\n<li>Perpendicularity relative to Datum A: 0.02mm<\/li>\n<li>Linear dimension: 38.88-0.02mm<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-53348 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-optimized.jpg\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-300x195-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-150x98-optimized.jpg 150w\" alt=\"key machining requirements of polyhedral part\" width=\"700\" height=\"455\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-300x195-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-150x98-optimized.jpg 150w\" data-sizes=\"(max-width: 700px) 100vw, 700px\" data-ll-status=\"loaded\" \/><\/p>\n<h2>Machinability Analysis<\/h2>\n<p>Let\u2018s check the machinability characteristics of this polyhedral component. The maximum external dimensions of the product are 46.88\u00d716.41\u00d710.91 mm. Its machining tolerance requirements are as follows:<\/p>\n<ul>\n<li>The strictest dimension tolerance of the part is 38.88-0.02 mm, which can be maintained by two times fine milling at the same path.<\/li>\n<li>Other tolerances of \u00b10.03 mm and above can be guaranteed with a single fine milling.<\/li>\n<li>The three sets of +0.015 mm precision holes can be ensured through precision reaming.<\/li>\n<li>Positional accuracy is best achieved by machining the measured hole and reference datum in the same process.<\/li>\n<li>Perpendicularity of 0.02mm can be maintained by machining in the same process as Datum A or using Datum A as the reference.<\/li>\n<li>The flatness of 0.01 requires proper machining parameters. So this finishing machining should employed later in the whole process to minimize deformation.<\/li>\n<\/ul>\n<p>Finally, the product also requires age hardening to release material stress and ensure long-term dimensional stability. Since the product is not big and the material removal rate is less than 80%, a single precipitation heat treatment before machining is sufficient.<\/p>\n<h2>Process Route Comparison for Machining Aluminum Polyhedral Parts<\/h2>\n<p>Comparing the two process routes in the following picture shows that the 3-axis machining solutions require five process procedures, each needing a custom fixture. In contrast, using 3+2 axis machining, supplemented by a 3-axis machine to remove residual material at the joint position, requires only two process procedures and fewer fixtures.<\/p>\n<p>For small batch orders from 50 to 1000, the second machining solution has a significant cycle time advantage. At the same time, it better guarantees the key dimensions by completing them in the same process procedure.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-53349 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-optimized.jpg\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-300x297-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-150x150-optimized.jpg 150w\" alt=\"two machining routes comparison of polyhedral parts\" width=\"700\" height=\"694\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-300x297-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-150x150-optimized.jpg 150w\" data-sizes=\"(max-width: 700px) 100vw, 700px\" data-ll-status=\"loaded\" \/><\/p>\n<h3>Combine 3+2-axis with One-Time 3-axis Machining<\/h3>\n<p>However, the advantage of the 3-axis machining solution lies in its ability to duplicate many parts per process. So it can improve machine utilization in the machining. On the other hand, the 3+2 axis machine typically processes one part at a time, reducing machine utilization due to the frequent loading and unloading of workpieces. In addition, we need to use machine tool detection probes to compensate for positioning errors during machining changeovers.<\/p>\n<p>During the machining process, we need to take everything into account. Finally, we chose to combine 3+2 axis machining and a one-time 3-axis process for producing the polyhedral parts, which is the most efficient processing solution.<\/p>\n<h2>Highlights of Fixture Design<\/h2>\n<p>As we mentioned above, the 5-axis machining route typically processes one part at a time. However, through careful analysis and design, we can achieve machining 2 workpieces in one setup. Combined with zero-point quick-change bases, as shown in Figure 3, two parts can be machined simultaneously. We named these A\/B bases, where the A base processes inside the machine while the B base is clamped outside. This improves the problem of under-utilization of machining time on 5-axis machines.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-53350 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-optimized.jpg\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-300x204-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-150x102-optimized.jpg 150w\" alt=\"fixture design of polyhedral part\" width=\"700\" height=\"477\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-300x204-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-150x102-optimized.jpg 150w\" data-sizes=\"(max-width: 700px) 100vw, 700px\" data-ll-status=\"loaded\" \/><\/p>\n<h2>Conclusion<\/h2>\n<p>This article compared two process routes for machining an aluminum polyhedral part. We should consider the product order quantity and dimensional requirements during the CNC machining process. Finally, the combined 3+2-axis and 3-axis process solution was selected, and Washxing successfully delivered the order with quality and effectiveness. If you have any machining requirements for your project, just contact Washxing for professional custom CNC machining services.<\/p>\n<\/div>\n<\/div>\n\n<\/div>\n<\/div>\n<\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>\n\n\n\n<p><\/p>\n\n\n\n<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"background-color:#ffffff;padding-bottom:30px;padding-top:30px;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"\">\n<div class=\"wp-block-column block_layout_in\">\n<div class=\"wp-block-themepark-block-themepark-wright content-super-p\" style=\"font-size:12px;line-height:20px;padding:1px 10px 4px 10px;\">\n<div class=\"wp-block-column\">\n<h2 class=\"wp-block-heading has-text-align-left has-black-color has-text-color has-link-color has-medium-font-size wp-elements-03e3bd26e3714570f9cb9e0c231642cf\">\u63a8\u85a6\u306e\u8a00\u8449 <\/h2>\n\n\n\n<p class=\"has-text-align-center has-monte-white-color has-text-color has-link-color has-normal-font-size wp-elements-a419f2b814e1bdd68ac5a703475046d3\"><\/p>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-xian theme_fang_out\" style=\"text-align:left;padding-top:8px;padding-bottom:33px;\"><div class=\"fangbox\" style=\"width:21px;height:4px;background-color:#f29900;\"><div class=\"bkbor\" style=\"width:218px;background-color:#f29900;\"><\/div><\/div><\/div>\n<\/div>\n<\/div>\n\n\n<div class=\"product_loop  radius   mian_loop\" id=\"pro_list_2\"><div class=\"product_post  dbms h_w\" ><div class=\"product_info\"><h3 class=\"pro_title date-title-box\"><a href=\"https:\/\/www.washxing.com\/ja\/causes-and-solutions-for-tool-marks-in-machining-metal\/\"><div class=\"date-title\"><time><span>04<\/span><span>2025.06<\/span> <\/time><span class=\"tittext\">\u91d1\u5c5e\u52a0\u5de5\u306b\u304a\u3051\u308b\u30c4\u30fc\u30eb\u30de\u30fc\u30af\u306e\u539f\u56e0\u3068\u89e3\u6c7a\u7b56<\/span>   <\/div><\/a><\/h3><p class=\"des\">\u7cbe\u5bc6\u91d1\u5c5e\u90e8\u54c1\u306f\u69d8\u3005\u306a\u7cbe\u5bc6\u6a5f\u68b0\u52a0\u5de5\u6280\u8853\u3092\u7528\u3044\u3066\u88fd\u9020\u3055\u308c\u308b\u3053\u3068\u304c\u591a\u304f\u3001CNC\u6a5f\u68b0\u52a0\u5de5\u306f\u4e00\u822c\u7684\u306a\u65b9\u6cd5\u3067\u3042\u308b\u3002\u901a\u5e38\u3001\u7cbe\u5bc6\u90e8\u54c1\u306f\u5bf8\u6cd5\u3068\u5916\u89b3\u306e\u4e21\u9762\u3067\u9ad8\u3044\u57fa\u6e96\u304c\u8981\u6c42\u3055\u308c\u308b\u3002\u305d\u306e\u305f\u3081\u3001\u30a2\u30eb\u30df\u30cb\u30a6\u30e0\u3084\u9285\u306a\u3069\u306e\u91d1\u5c5e\u3092CNC\u52a0\u5de5\u3059\u308b\u5834\u5408\u3001\u5b8c\u6210\u54c1\u306e\u8868\u9762\u306b\u30c4\u30fc\u30eb\u30de\u30fc\u30af\u3084\u30b9\u30b8\u304c\u767a\u751f\u3059\u308b\u3053\u3068\u304c\u61f8\u5ff5\u3055\u308c\u308b\u3002\u3053\u306e\u8a18\u4e8b\u3067\u306f\u3001\u91d1\u5c5e\u88fd\u54c1\u306e\u52a0\u5de5\u4e2d\u306b\u30c4\u30fc\u30eb\u30de\u30fc\u30af\u3084\u30b9\u30b8\u304c\u767a\u751f\u3059\u308b\u539f\u56e0\u306b\u3064\u3044\u3066\u8aac\u660e\u3057\u307e\u3059\u3002<\/p><a href=\"https:\/\/www.washxing.com\/ja\/causes-and-solutions-for-tool-marks-in-machining-metal\/\" class=\"product_pic postatty\" style=\"max-height:149px;\"\"><img loading=\"lazy\" decoding=\"async\" class=\"lazyload\"  src=\"https:\/\/www.washxing.com\/wp-content\/themes\/smartenterprise\/images\/loadings.png\"data-src=\"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604114300_001.jpg\" width=\"800\" height=\"400\" alt=\"\u6a5f\u68b0\u52a0\u5de5\u306b\u304a\u3051\u308b\u30c4\u30fc\u30eb\u30de\u30fc\u30af\u306e\u539f\u56e0\u3068\u89e3\u6c7a\u7b56...\" title=\"\u6a5f\u68b0\u52a0\u5de5\u306b\u304a\u3051\u308b\u30c4\u30fc\u30eb\u30de\u30fc\u30af\u306e\u539f\u56e0\u3068\u89e3\u6c7a\u7b56...\"\/><\/a><\/div><\/div><div class=\"product_post  dbms h_w\" ><div class=\"product_info\"><h3 class=\"pro_title date-title-box\"><a href=\"https:\/\/www.washxing.com\/ja\/what-is-sfm-a-complete-guide-to-surface-feet-per-minute-in-machining-2\/\"><div class=\"date-title\"><time><span>16<\/span><span>2025.05<\/span> <\/time><span class=\"tittext\">Press Fit Tolerance: Defination, Practices, And Calculation<\/span>   <\/div><\/a><\/h3><p class=\"des\">The manufacturing industry is highly precision-centric, where even the slightest of margins can create huge differences in product quality, cost, and utility. This article discusses the topic of press fitting, where a few micrometers of deviation dictates the criterion for part failure. So, what is press fit and, the factors influencing press fit tolerancing, and present an example of a press fit calculator. We will also share some key tips to keep in mind while designing components for p&#8230;<\/p><a href=\"https:\/\/www.washxing.com\/ja\/what-is-sfm-a-complete-guide-to-surface-feet-per-minute-in-machining-2\/\" class=\"product_pic postatty\" style=\"max-height:149px;\"\"><img loading=\"lazy\" decoding=\"async\" class=\"lazyload\"  src=\"https:\/\/www.washxing.com\/wp-content\/themes\/smartenterprise\/images\/loadings.png\"data-src=\"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/05\/DM_20250522183245_001.jpg\" width=\"800\" height=\"400\" alt=\"Press Fit Tolerance: Defination, Practices, And...\" title=\"Press Fit Tolerance: Defination, Practices, And...\"\/><\/a><\/div><\/div><div class=\"product_post  dbms h_w\" ><div class=\"product_info\"><h3 class=\"pro_title date-title-box\"><a href=\"https:\/\/www.washxing.com\/ja\/how-to-prevent-warping-and-deformation-in-large-and-thin-walled-shell-parts-during-cnc-machining\/\"><div class=\"date-title\"><time><span>04<\/span><span>2025.06<\/span> <\/time><span class=\"tittext\">CNC\u52a0\u5de5\u4e2d\u306e\u5927\u578b\u30fb\u8584\u8089\u30b7\u30a7\u30eb\u90e8\u54c1\u306e\u53cd\u308a\u3084\u5909\u5f62\u3092\u9632\u3050\u306b\u306f\uff1f<\/span>   <\/div><\/a><\/h3><p class=\"des\">\u5927\u578b\u30fb\u8584\u8089\u306e\u30b7\u30a7\u30eb\u90e8\u54c1\u306f\u3001\u52a0\u5de5\u6642\u306b\u53cd\u308a\u3084\u5909\u5f62\u304c\u767a\u751f\u3057\u3084\u3059\u3044\u3002\u4eca\u56de\u306f\u3001\u5927\u578b\u30fb\u8584\u8089\u90e8\u54c1\u306e\u30d2\u30fc\u30c8\u30b7\u30f3\u30af\u306e\u30b1\u30fc\u30b9\u3092\u7d39\u4ecb\u3057\u3001\u901a\u5e38\u306e\u52a0\u5de5\u5de5\u7a0b\u306b\u304a\u3051\u308b\u554f\u984c\u70b9\u3092\u8003\u5bdf\u3059\u308b\u3002\u3055\u3089\u306b\u3001\u6700\u9069\u5316\u3055\u308c\u305f\u52a0\u5de5\u5de5\u7a0b\u3068\u6cbb\u5177\u306b\u3088\u308b\u89e3\u6c7a\u7b56\u3082\u3054\u7d39\u4ecb\u3057\u307e\u3059\u3002\u3055\u3063\u305d\u304f\u672c\u984c\u306b\u5165\u308d\u3046\uff01\u30b1\u30fc\u30b9\u306fAL6061-T6\u6750\u3067\u4f5c\u3089\u308c\u305f\u30b7\u30a7\u30eb\u90e8\u54c1\u3067\u3059\u3002\u6b63\u78ba\u306a\u5bf8\u6cd5\u306f\u4ee5\u4e0b\u306e\u901a\u308a\u3067\u3059\u3002\u5168\u4f53\u306e\u5bf8\u6cd5455*261.5*12.5mm\u30b5\u30dd\u30fc\u30c8\u58c1\u306e\u539a\u3055: 2.5mm\u30d2\u30fc\u30c8\u30b7\u30f3\u30af\u306e\u539a\u3055: 1.5mmHe...<\/p><a href=\"https:\/\/www.washxing.com\/ja\/how-to-prevent-warping-and-deformation-in-large-and-thin-walled-shell-parts-during-cnc-machining\/\" class=\"product_pic postatty\" style=\"max-height:149px;\"\"><img loading=\"lazy\" decoding=\"async\" class=\"lazyload\"  src=\"https:\/\/www.washxing.com\/wp-content\/themes\/smartenterprise\/images\/loadings.png\"data-src=\"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604114841_001.jpg\" width=\"800\" height=\"400\" alt=\"\u5927\u304d\u306a...\" title=\"\u5927\u304d\u306a...\"\/><\/a><\/div><\/div><div class=\"product_post  dbms h_w\" ><div class=\"product_info\"><h3 class=\"pro_title date-title-box\"><a href=\"https:\/\/www.washxing.com\/ja\/how-to-create-a-prototype-with-steps-an-expert-guide\/\"><div class=\"date-title\"><time><span>29<\/span><span>2025.05<\/span> <\/time><span class=\"tittext\">How To Create A Prototype With Steps: An Expert Guide<\/span>   <\/div><\/a><\/h3><p class=\"des\">A prototype is an early version or physical model of a product idea that manufacturers can test and refine before investing in mass production. It acts as a product template and provides a practical approach to understanding a product\u2019s appearance and function before production. When developing a product, product teams create a product prototype to test the product\u2019s usability, design, and performance, gather user feedback, identify potential issues in the early stages, and identify possib&#8230;<\/p><a href=\"https:\/\/www.washxing.com\/ja\/how-to-create-a-prototype-with-steps-an-expert-guide\/\" class=\"product_pic postatty\" style=\"max-height:149px;\"\"><img loading=\"lazy\" decoding=\"async\" class=\"lazyload\"  src=\"https:\/\/www.washxing.com\/wp-content\/themes\/smartenterprise\/images\/loadings.png\"data-src=\"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/05\/IMG_9222-1024x648.jpg\" width=\"1024\" height=\"648\" alt=\"How To Create A Prototype With Steps: An Expert...\" title=\"How To Create A Prototype With Steps: An Expert...\"\/><\/a><\/div><\/div><\/div><\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":5869,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"themepark_post_bcolor":"#f5f5f5","themepark_post_width":"1022px","themepark_post_img":"","themepark_post_img_po":"left","themepark_post_img_re":false,"themepark_post_img_cover":false,"themepark_post_img_fixed":false,"themepark_post_hide_title":true,"themepark_post_main_b":"#f5f5f5","themepark_post_main_p":100,"themepark_paddingblock":true,"footnotes":""},"categories":[33,7],"tags":[],"class_list":["post-5845","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies","category-resources"],"metadata":{"themepark_post_bcolor":["#f5f5f5"],"themepark_post_width":["1022px"],"themepark_post_img_po":["left"],"themepark_post_main_b":["#f5f5f5"],"themepark_post_main_p":["100"],"themepark_auto_metas":["a:1:{s:6:\"ector0\";s:9687:\"<div class=\"elementor-element elementor-element-55dcfc9 elementor-widget elementor-widget-text-editor\" data-id=\"55dcfc9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\r\n<div class=\"elementor-widget-container\">\r\n\r\nIn the field of machining and manufacturing, selecting the appropriate machining strategy is important for improving production efficiency. In common, the polyhedral machined parts have complex geometries and tight tolerance requirements. So how choosing a suitable processing route for machining such parts requires comprehensive considerations.\r\n\r\nIn this article, Washxing provides an analysis of different process routes for polyhedral aluminum parts and compares the 3+2-axis CNC machining and 3-axis CNC machining methods. We also highlight its fixture design considerations. Let\u2019s get into it.\r\n\r\n<img class=\"alignnone size-full wp-image-53347\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/aluminum-polyhedral-part-drawing-optimized.jpg\" sizes=\"(max-width: 700px) 100vw, 700px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/aluminum-polyhedral-part-drawing-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/aluminum-polyhedral-part-drawing-300x213-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/aluminum-polyhedral-part-drawing-150x106-optimized.jpg 150w\" alt=\"aluminum polyhedral part drawing\" width=\"700\" height=\"496\" \/>\r\n<h2>Product Introduction<\/h2>\r\nThe product is a precision aluminum polyhedral component used in semiconductor equipment, with a production quantity of 800 pieces. Due to the need for assembly with other parts, it requires high dimensional tolerances, especially for hole tolerances and geometric tolerances. Additionally, these machined parts require black anodizing to prevent oxidation and improve wear resistance.\r\n<h2>Key Dimensions Machining Requirements<\/h2>\r\n<ul>\r\n \t<li>Flatness: 0.01;<\/li>\r\n \t<li>Two \u22052.3+0.015mm precision holes, with a positional tolerance of 0.05mm;<\/li>\r\n \t<li>Two \u22053.5+0.015mm precision holes, with a positional tolerance of 0.05mm;<\/li>\r\n \t<li>Two \u22052.5+0.015mm precision holes, with a positional tolerance of 0.05mm;<\/li>\r\n \t<li>Perpendicularity relative to Datum A: 0.02mm<\/li>\r\n \t<li>Linear dimension: 38.88-0.02mm<\/li>\r\n<\/ul>\r\n<img class=\"alignnone size-full wp-image-53348 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-optimized.jpg\" sizes=\"(max-width: 700px) 100vw, 700px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-300x195-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-150x98-optimized.jpg 150w\" alt=\"key machining requirements of polyhedral part\" width=\"700\" height=\"455\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-300x195-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/key-machining-requirements-of-polyhedral-part-150x98-optimized.jpg 150w\" data-sizes=\"(max-width: 700px) 100vw, 700px\" data-ll-status=\"loaded\" \/>\r\n<h2>Machinability Analysis<\/h2>\r\nLet\u2018s check the machinability characteristics of this polyhedral component. The maximum external dimensions of the product are 46.88\u00d716.41\u00d710.91 mm. Its machining tolerance requirements are as follows:\r\n<ul>\r\n \t<li>The strictest dimension tolerance of the part is 38.88-0.02 mm, which can be maintained by two times fine milling at the same path.<\/li>\r\n \t<li>Other tolerances of \u00b10.03 mm and above can be guaranteed with a single fine milling.<\/li>\r\n \t<li>The three sets of +0.015 mm precision holes can be ensured through precision reaming.<\/li>\r\n \t<li>Positional accuracy is best achieved by machining the measured hole and reference datum in the same process.<\/li>\r\n \t<li>Perpendicularity of 0.02mm can be maintained by machining in the same process as Datum A or using Datum A as the reference.<\/li>\r\n \t<li>The flatness of 0.01 requires proper machining parameters. So this finishing machining should employed later in the whole process to minimize deformation.<\/li>\r\n<\/ul>\r\nFinally, the product also requires age hardening to release material stress and ensure long-term dimensional stability. Since the product is not big and the material removal rate is less than 80%, a single precipitation heat treatment before machining is sufficient.\r\n<h2>Process Route Comparison for Machining Aluminum Polyhedral Parts<\/h2>\r\nComparing the two process routes in the following picture shows that the 3-axis machining solutions require five process procedures, each needing a custom fixture. In contrast, using 3+2 axis machining, supplemented by a 3-axis machine to remove residual material at the joint position, requires only two process procedures and fewer fixtures.\r\n\r\nFor small batch orders from 50 to 1000, the second machining solution has a significant cycle time advantage. At the same time, it better guarantees the key dimensions by completing them in the same process procedure.\r\n\r\n<img class=\"alignnone size-full wp-image-53349 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-optimized.jpg\" sizes=\"(max-width: 700px) 100vw, 700px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-300x297-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-150x150-optimized.jpg 150w\" alt=\"two machining routes comparison of polyhedral parts\" width=\"700\" height=\"694\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-300x297-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/two-machining-routes-comparison-of-polyhedral-parts-150x150-optimized.jpg 150w\" data-sizes=\"(max-width: 700px) 100vw, 700px\" data-ll-status=\"loaded\" \/>\r\n<h3>Combine 3+2-axis with One-Time 3-axis Machining<\/h3>\r\nHowever, the advantage of the 3-axis machining solution lies in its ability to duplicate many parts per process. So it can improve machine utilization in the machining. On the other hand, the 3+2 axis machine typically processes one part at a time, reducing machine utilization due to the frequent loading and unloading of workpieces. In addition, we need to use machine tool detection probes to compensate for positioning errors during machining changeovers.\r\n\r\nDuring the machining process, we need to take everything into account. Finally, we chose to combine 3+2 axis machining and a one-time 3-axis process for producing the polyhedral parts, which is the most efficient processing solution.\r\n<h2>Highlights of Fixture Design<\/h2>\r\nAs we mentioned above, the 5-axis machining route typically processes one part at a time. However, through careful analysis and design, we can achieve machining 2 workpieces in one setup. Combined with zero-point quick-change bases, as shown in Figure 3, two parts can be machined simultaneously. We named these A\/B bases, where the A base processes inside the machine while the B base is clamped outside. This improves the problem of under-utilization of machining time on 5-axis machines.\r\n\r\n<img class=\"alignnone size-full wp-image-53350 perfmatters-lazy entered pmloaded\" src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-optimized.jpg\" sizes=\"(max-width: 700px) 100vw, 700px\" srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-300x204-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-150x102-optimized.jpg 150w\" alt=\"fixture design of polyhedral part\" width=\"700\" height=\"477\" data-src=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-optimized.jpg\" data-srcset=\"https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-optimized.jpg 700w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-300x204-optimized.jpg 300w, https:\/\/waykenrm.com\/wp-content\/uploads\/2024\/07\/fixture-design-of-polyhedral-part-150x102-optimized.jpg 150w\" data-sizes=\"(max-width: 700px) 100vw, 700px\" data-ll-status=\"loaded\" \/>\r\n<h2>Conclusion<\/h2>\r\nThis article compared two process routes for machining an aluminum polyhedral part. We should consider the product order quantity and dimensional requirements during the CNC machining process. Finally, the combined 3+2-axis and 3-axis process solution was selected, and Washxing successfully delivered the order with quality and effectiveness. If you have any machining requirements for your project, just contact Washxing for professional custom CNC machining services.\r\n\r\n<\/div>\r\n<\/div>\";}"],"themepark_seo_title":[""],"themepark_seo_description":[""],"themepark_seo_keyword":[""],"_thumbnail_id":["5869"],"_autoid":["2"],"_blocktemname":["\u535a\u5ba2\u8be6\u60c5\u6a21\u677f"],"views":["3753"],"themepark_post_hide_title":["1"],"themepark_paddingblock":["1"],"_trp_automatically_translated_slug_pt_PT":["como-maquinar-pecas-de-aluminio-poliedricas-atraves-da-concecao-de-percursos-de-processo-e-de-dispositivos-de-fixacao"]},"medium_url":"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604113202_001-300x150.jpg","thumbnail_url":"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604113202_001-150x150.jpg","full_url":"https:\/\/www.washxing.com\/wp-content\/uploads\/2025\/06\/DM_20250604113202_001.jpg","_links":{"self":[{"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/posts\/5845","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/comments?post=5845"}],"version-history":[{"count":1,"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/posts\/5845\/revisions"}],"predecessor-version":[{"id":5873,"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/posts\/5845\/revisions\/5873"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/media\/5869"}],"wp:attachment":[{"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/media?parent=5845"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/categories?post=5845"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.washxing.com\/ja\/wp-json\/wp\/v2\/tags?post=5845"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}